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July 1998
Research Reviews

Ken Hough, Director, Research and Market Development

New corn fiber oil for use in a variety of foods and food ingredients.
(Reprinted from the United States Department of Agriculture – Agriculture Research Service “Quarterly Report of Selected Research Projects – Oct-Dec. 1997)

The USDA has a cooperative research and development agreement with Monsanto, St. Louis, MO, to use a new corn fiber oil in a variety of foods and food ingredients. Feeding studies with hamsters at the University of Massachusetts indicated the oil significantly lowered total serum cholesterol and artery-clogging LDL cholesterol. A patent on the product, called Amaizing Oil, will be held jointly by ARS and the University of Massachusetts.

The oil was extracted from the hull of corn kernels. Corn fiber is a low-value byproduct of wet milling, the industrial process that produces starch, sweeteners, fuel grade ethanol and other products from corn. About four million tons of fiber which could yield about 80,000 tons of cornfiber oil are produced by the corn-processing industry each year. This waste byproduct is now sold for about five cents a pound as an ingredient in cattle feed.

Commercialization of this technology could also lower production costs of other corn-derived products such as fuel ethanol. It has the potential to benefit the U.S. economy by replacing imported petroleum, creating new jobs, providing new uses for agricultural byproducts and increasing income for processors and growers, as well as developing healthy new foods for consumers. (Patent 08/569,473). For further information, contact: Eastern Regional Research Center, Wyndmoor, PA, Kevin B. Hicks/Robert A. Moreau, (215) 233-6580, khicks@arserrc.gov/ rmoreau@arserrc.gov. National Center for Agricultural Utilization Research, Peoria, IL Robert A. Norton, (309) 681-6251, nortonra@mail.ncaur.usda.gov.

Natural enzyme helps chickens and pigs retain their diet’s phosphate.
(Reprinted from the United States Department of Agriculture – Agriculture Research Service “Quarterly Report of Selected Research Projects - Oct-Dec. 1997)

A natural enzyme that helps chickens and pigs retain their diet’s phosphate could be closer to widespread use as a commercial feed additive. Adding the enzyme phytase to animal feed would help improve water quality by reducing phosphate amounts and runoff in manure. Feeding studies indicate hogs and chicks retain up to 60 per cent of their diet’s phosphate when phytase is added. This means less gets excreted into the environment.
But commercial use of phytase in the U.S. has been limited. Mainly, that’s because the enzyme breaks down when exposed to the high temperatures used to process feed into pellets. Now, ARS scientists are developing a heat-resistant version of phytase from Aspergillus fungi. One fungal isolate produces a phytase capable of withstanding 160 degrees F for several minutes. But it lacks the shelf life and other desirable properties of a commercial phytase produced by A. niger.

The scientists are using recombinant techniques to design a superior enzyme that has the best of both worlds: greater heat stability and longer shelf life. They are seeking a commercial collaborator to help further develop superior phytase enzymes for use in soybean meal and other feeds. For further information, contact: Commodity Utilization Research Unit, New Orleans, LA, Edward Mullaney/Jaffor Ullah, (504) 286-4364,
emul@nola.srrc.usda.gov/ aullah@nola.srrc.usda.gov.

Corn Production with Reduced Tillage.

At the “Integrated Crop Management Symposium” hosted by the University of Guelph on March 6, Prof. Tony Vyn outlined results of research from 1994-96 on corn production comparing zone-till or fall disking treatments with either chisel- or moldboard-plowing on heavy-textured soils. With zone-till, a zone approximately six inches wide by four inches deep is tilled in the fall, leaving the rest of the soil and surface residue is largely undisturbed. Corn is planted into this tilled zone (strip) in the spring.

On clay-textured soils -- and based on a similar planting date for all tillage treatments -- fall zone-till provided corn yields comparable to fall moldboard plowing, and higher than “no-till”, following both wheat and soybeans. Spring soil dry-down rates were faster than in “no-till”, and similar to those observed with fall moldboard plowing. As well, soil temperatures in the tilled zone were higher, a finer seedbed was achieved and there was less soil resistance to root penetration, compared to no-till (all aspects were similar to fall moldboard tillage). Surface residue coverage with zone-till was about 40-60 per cent, intermediate between no-till and chisel, and much greater than for fall moldboard plowing.

Fall disking on clay-textured soils can also result in soil dry-down rates and corn yield potential which are greater than in no-till and similar to fall moldboard plowing, and may be the best full-width tillage option for these soils.

If planting had been done when the soil moisture conditions were suitable (one to three days earlier), corn yields with either fall zone-till or fall disking would likely have been higher than those noted here, which were based on the same planting date for all tillage treatments.


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